General Structure
Industrial cigarette making machines are highly automated devices designed for large-scale cigarette production.They typically consist of several main sections:
• Tobacco Supply System:This section is responsible for delivering tobacco to the cigarette-making part of the machine.
• Cigarette Forming System:This part wraps the tobacco in cigarette paper to form a continuous cigarette rod.
• Cutting System:This section cuts the continuous cigarette rod into individual cigarettes of a specific length.
• Filter Attachment System:This part attaches filter tips to the cigarettes to create complete cigarettes.
• Packaging System:This section packages the cigarettes into small packs and cartons.
• Control System:This part ensures the entire production process is automated and precise through electronic and mechanical controls.
Working Principle
• Tobacco Supply System:
• Tobacco Conveying:Tobacco is conveyed from storage bins or supply machines to the cigarette-making machine.This is usually done through pneumatic or mechanical conveyance.
• Quantitative Supply:Components such as metering rollers and leveling rollers ensure that tobacco is delivered at a stable rate to the forming section.
• Cigarette Forming System:
• Tobacco Shaping:Tobacco is compressed into a specific shape by components like the tobacco tongue and large pressure plate.
• Paper Wrapping:Cigarette paper is drawn from a paper reel,coated with glue by the gluing device,and then wrapped around the tobacco to form a continuous cigarette rod.
• Cutting System:
• Rod Cutting:The continuous cigarette rod is cut into individual cigarettes of a specific length by the cutting device,which typically includes a cutting disc and a trumpet mouthpiece.
• Cigarette Separation:The cut cigarettes are separated and conveyed to the attachment section by components like the separating drum.
• Filter Attachment System:
• Filter Rod Supply:Filter rods are conveyed from the filter rod storage to the filter supply section of the attachment machine.
• Attachment:Filter rods are attached to the cigarettes by the attachment machine's rubbing device,which wraps and adheres them with tipping paper to form complete cigarettes.
• Packaging System:
• Small Pack Packaging:Cigarettes are aligned and wrapped in small pack paper.
• Carton Packaging:Multiple small packs are loaded into cartons and sealed with labels.
• Control System:
• Automated Control:The entire production process is automated and precisely controlled through electronic and mechanical control systems.
• Monitoring and Adjustment:The control system can monitor various parameters in real time and make automatic adjustments.
Main Components
• Tobacco Supply System Components:
• Metering Roller:Delivers tobacco in a measured quantity.
• Leveling Roller:Distributes tobacco evenly.
• Pneumatic Conveyance Device:Transports tobacco to the forming section using airflow.
• Cigarette Forming System Components:
• Tobacco Tongue:Compresses the tobacco.
• Large Pressure Plate:Further compresses the tobacco to form a tobacco rod.
• Cigarette Paper Reel:Stores cigarette paper.
• Gluing Device:Coats the cigarette paper with glue.
• Cutting System Components:
• Cutting Disc:Cuts the cigarette rod.
• Trumpet Mouthpiece:Guides the cigarette rod into the cutting disc.
• Separating Drum:Separates the cut cigarettes.
• Filter Attachment System Components:
• Filter Rod Storage:Stores filter rods.
• Rubbing Device:Attaches filter rods to cigarettes.
• Tipping Paper Reel:Stores tipping paper.
• Packaging System Components:
• Small Pack Packaging Machine:Packages cigarettes into small packs.
• Carton Packaging Machine:Packages small packs into cartons.
• Sealing Device:Seals and labels the packages.
• Control System Components:
• Electronic Control Panel:Used for operation and monitoring.
• Sensors:Monitor various parameters during the production process.
• Drive Devices:Power the machine's various components.
Summary
Industrial cigarette making machines achieve efficient cigarette production through their complex structure and highly automated control systems.Their working principle covers the entire process from tobacco supply to forming,cutting,attaching filters,and packaging.The coordinated operation of the main components ensures production efficiency and product quality.As technology continues to advance,industrial cigarette making machines are constantly being optimized and upgraded to meet higher production demands and quality standards.